4000T Extrusion Machine
This Aluminum extrusion equipment integrates cutting-edge extrusion technology from both domestic and international sources. It features a well-designed structure and an attractive appearance. The high degree of automation ensures fast operation, and the aluminum extruder allows for easy switching between automatic and manual modes. Key features include an independent mold locking mechanism, a missing cake extrusion protection device, a constant speed function, and a prestressed frame structure. The extrusion machine offers reliable performance, high production efficiency, and low energy consumption.
Item NO :
4000T Aluminum Extrusion machinePayment :
TTBrand :
HuananColor :
customizableShipping Port :
GuangzhouProduce time :
6 to 10 monthsMaterial and specifications of main parts
Item |
Specification & Materials details |
Master cylinder: |
35# forged steel |
Piston: |
Φ750mm alloy chilled cast iron |
Auxiliary cylinder: |
Φ160mm 2 pieces |
Container cylinder: |
Φ160mm 4 pieces |
Front beam: |
485 mm thick+15mm(table),500mm tick, material: 45# steel |
Outlet: |
short axis 170mm x long axis 210mm |
Slider base: |
thick 260mm 45# steel |
Movable beam: |
thick 270mm 45# steel |
Tie rods: |
Φ210mm 45# steel quenched and tempered |
Insulation seat: |
ZG35
|
Container outside cover: |
5CrMnMo forged steel heat treatment |
Container liner: |
H13 Forged Steel Heat Treatment |
Stem : |
H13 Forged Steel Heat Treatment |
Dummy block: |
H13 forged steel heat treatment |
Advantages of short-stroke back loading structure
1. The short-stroke extruder has a reduced extrusion stroke compared to conventional extruders. This smaller frame opening enhances the rigidity of the stress frame, making it 30% more rigid than traditional extruders.
2. The volume of the main side cylinder is decreased, lowering hydraulic oil consumption. This improvement enhances speed and pressure control accuracy, shortens the time needed to increase and release pressure, reduces energy consumption, and minimizes the impact of oil during pressure relief.
3.Eliminating the gasket circulation system reduces reactive operation time and lowers the power consumption of the production line. This results in a 15% reduction in non-extrusion time.
4.Utilizing a translation manipulator driven by a servo motor further decreases non-extrusion time by 15%.
Application Field
1.Construction Industry
2.Industrial Trade
3.New Energy Industry
4.Photovoltaic Industry
Aluminum profiles are extensively utilized in a variety of applications, including roofs, walls, doors, windows, frames, lattice shell structures, grid structures, glass curtain wall support systems, awnings, pedestrian bridges, and both interior and exterior decorative panels. They are also used in partitions, ceilings, suspended ceilings, railings, handrails, and other decorative elements in both industrial and residential buildings. Additionally, aluminum profiles are widely employed in the construction of store containers, formwork, and other structural components, delivering excellent performance and results.
Technical Characteristics and Specification
1. The essential components of the equipment, including the container, extrusion pad, shear blade, and ingot feeder, feature well-developed designs and have a low failure rate.
2. The Aluminum extrusion equipment generates minimal impact and vibration, significantly reducing the risk of oil leakage.
3. It offers quick responsiveness, high efficiency, and a short non-extrusion period.
4. The Aluminum extruder boasts high precision, with extrusion speeds controllable to an accuracy of ±0.1mm.
5. With advanced automation and intelligent production capabilities, the Aluminum extrusion equipment lowers the demands on operators and maintenance personnel.
Technical Date
4000MT Technical Parameters | |
1.Standard Billet Size: | |
Outer diameter: |
Φ305mm |
Length: |
300-1400mm |
2.Extrusion capacity : |
|
Machine extrusion force: |
40.4MN |
3.Die Size: |
|
Diameter: |
Φ650mm |
Depth: |
H650mm |
4.Equipment dimension |
|
Mechanical size: |
|
Overall weight: |
|
Total Power: |
960KW |
5.Motor |
|
Main oil pump: (Hilectro brand) |
IS580T370-180KW*5 |
Liquid cooling driver |
E01817Y123RK*5 |
6.Hydraulic pump |
|
Main oil pump: (Germany Rexroth) |
A4SO355*5/ 35 MPa variable pumps |
Auxiliary pump:(Tokyo Keiki) |
SQP43-60-38*5/ 16 MPa |
Shipment Pictures
Workshop show
FAQ
Q1: How is the quality of Huanan Brand machine and the service life?
Huanan Brand is one of the best equipment for extrusion manufacturers in China. According to the feedback of old customers, under normal circumstances, the life of the machine can reach 15 years or more. Many well-know aluminum manufacturers are also our cooperative customers.
Q2: How to choose the right type machine ?
Please tell to us what kind of products you make ?Provide the profile sectional drawing dimensions ,we will according your size to calculate the suitable machine size.
Q3. Will Huanan provide installation service?
When the equipment arrives at the customer's factory and meets the installation conditions, we will send technicians to the site to install it and train customer employees on how to use the equipment correctly.
Q4:What is the delivery time of Huanan Machines?
For ordinary small-sized machine such as 600-1000MT, 30 days; middle-sized machine such as1250-1800MT, 45-60 days, for big-sized machine such as 2000-3000MT, 180 days.More than 3000MT, half year to one year delivery date. We could also design and make the whole production line for our customer, around 3-10 months.
Q5: What services Huanan can do for you :
Huanan will do professional One-station services
(pre-sales, in-sales, after-sales service system):
Technical consultation and support;
Making a complete production proposal based on customer’s needs;
Design/manufacturing/inspection/uploading/shipping/all original documents services
Installation/technology training and support/maintenance in a life time
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